Bird Feed Block Formation, Processing and Stacking
The future
of Automation is here
Industry:
Food
Technical Specifications:
- Capacity -1100 blocks/hr Customizable
- Weight - Upto 2 kg blocks Customizable
- Weight Tolerance - +2%
- MOC - Construction:SS304/SS316, Mould: food-grade PVC
- Cooling Temperature - 15°C-17°C
Cybernetik’s Bird Feed Block Formation System is an advanced, fully automated solution designed to streamline the production of bird feed blocks. This system efficiently handles the entire process—from mixing raw materials to moulding, cooling, sanitizing, and stacking—ensuring high-quality output with minimal human intervention.
The operation of feed block formation system begins with raw materials being loaded into a tumbler mixer using a buggy and buggy lifter. Liquefied gelatin, serving as a feed binder, is added to the mixer. The tumbler mixer then rotates to achieve a homogeneous blend of the feed and gelatin. Non-stick oil is dispensed into food-grade PVC moulds before the feed mixture is loaded and compacted into them. The moulds are conveyed through a cooling system maintained at 15°C–17°C by multiple axial fans. After cooling, the feed blocks are removed and weighed, and an integrated Clean-in-Place (CIP) system sanitizes the moulds for reuse. Robotic arms handle the trays and feed blocks, stacking them onto racks for storage or distribution.
Project Video
Cybernetik Solution
- Efficiency: Fully automated process minimizes human intervention, enhancing productivity. Complete mixing using a tumbler mixer and a check-weigher maintains weight consistency across feed blocks.
- Hygiene: Designed with robust support structures to ensure operator and system safety throughout the process.
- Flexibility: Capable of handling multiple block variants, the system adapts to various production requirements.
- Safety: Designed with robust support structures to ensure operator and system safety throughout the process.
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Systems Installed Worldwide
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Satisfied Customers
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Years of Experience
