Automated Multistage Food Paste Processing System
The future
of Automation is here
Industry:
Food
Technical Specifications:
- Capacity - 900 kg/hr Customizable
- Pre-boiling and Boiling Temperature - 50°C for 50 minutes, 90°C for 30 minutes
- MOC - SS304L,SS304
- Footprint - 12m x 6m
Cybernetik’s Automated Multistage Food Paste Processing System is a high-efficiency, hygienic solution for sequential boiling and cooling of product. This food processing automation system performs pre-boiling, boiling, and cooling in a fully automated cycle with precision and minimal manual involvement. GMP-compliant construction with SS304L for contact parts and SS304 for non-contact components, the system ensures safe, contamination-free food paste automation. It improves process consistency while enhancing workplace safety and operational throughput.
The operation of the food paste automation system begins with an automatic lifter that elevates and transfers the material trolley between stages. The pre-boiling tank heats the product to 50°C and holds it for 50 minutes. The boiling tank subsequently raises the temperature to 90°C and maintains it for 30 minutes to ensure proper paste formation. Finally, the cooling tank brings the temperature down to 30°C in 30 minutes. Between transitions, the trolley is held in place to allow excess water to drain into intermediary trays, preventing floor spillage and improving shop floor safety. The integrated steam injector maximizes heat transfer efficiency for faster processing without compromising product integrity.
Project Video
Cybernetik Solution
- Efficiency: A single operator can manage the entire system, integrated overhead transporter and lifter automate the movement of food paste trolleys across tanks, ensuring precise process timing and reduced labour costs.
- Hygiene: For food processing automation, the system uses SS304L and SS304 to maintain sanitary standards with low risk of contamination.
- Safety: Trays and water-drainage holding mechanisms minimize wet floors and enhance operator safety during inter-stage transfers. The fixed positioning of trolleys during drainage prevents spills and hazards.
- Thermal Efficiency: The steam injector system accelerates heating while maintaining uniform temperature distribution, reducing cycle times and improving energy efficiency.
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Systems Installed Worldwide
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Satisfied Customers
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Years of Experience
